Automatic Monaka Wafer Production Line 5000 pieces/h

The automatic monaka wafer production line is an advanced manufacturing solution. It is designed to produce high-quality monaka wafer at a rate of up to 5,000 pieces per hour.

Combining efficiency, versatility, and durability, it meets the growing demands of the bakery and confectionery industry while streamlining monaka wafer production processes.

Performance of Monaka Shell Production Line

• High Capacity: The machine can produce up to 5,000 Monaka shells per hour, making it ideal for large-scale production.
• Automation: Fully automated from batter spraying to baking, molding, demolding, conveying, stacking, and counting, the machine reduces labor costs and human error.
• Material and Durability: Constructed entirely from stainless steel, the machine ensures monaka wafer food safety and simplifies cleaning and maintenance. It can design for long-term reliability and easy sanitation.
• Energy Efficiency: The monaka wafer line uses a three-phase power supply, and the oven is gas (natural gas or liquefied gas), ensuring energy-efficient operation.

Versatility and Customization

• Customizable Sizes and Shapes: The monaka production line can produce monaka wafer in various sizes and shapes by simply replacing molds. This allows manufacturers to diversify their product offerings and cater to different market demands.
• Multi-Product Capability: Besides Monaka shells, the machine can produce other wafer products such as ice cream cones, edible cups, and wafers for savory dishes. This flexibility makes it a valuable asset for any confectionery business.

Applications of Automatic Monaka Wafer Production Line

• Traditional Monaka Shells: Perfect for making traditional Japanese Monaka filled with sweet bean paste or modern fillings like ice cream.
• Ice Cream Cones: The machine can produce wafer cones for ice cream, expanding its use in the frozen dessert industry.
• Edible Packaging: It can create edible cups or containers for packaging sticky foods like candy and nougat.

Automatic Monaka Shell Production Line Processing Flow

• Batter injection: Precisely inject the batter into the mould with adjustable injection volume to ensure even filling and consistent finished product thickness.
• Baking and Shaping:After the injection, the molds enter the baking area. Through precise temperature and time control, bake the batter quickly and shaped in the molds to form a uniform crispy structure. The intelligent temperature control system ensures a stable baking process to meet the baking needs of different products.
• Demolding and Conveying:After baking, remove the monaka wafers are automatically from the molds and cooled and transported by conveyor belts. Fully automated demoulding process, avoiding possible damage caused by manual operation while ensuring the integrity of the product.
• Sorting and Packaging:The sort and count cooled monaka wafers are automatically on the conveyor belt, and then stacked or packaged according to specifications. Finally, the finished product is transported to the packaging area for sealed packaging to ensure the hygiene and shelf life of the product.

The automatic monaka wafer production line has gained international recognition and is exported worldwide. For example, a leading manufacturer recently exported multiple units to various countries, showcasing the machine’s reliability and adaptability to different markets. These export cases highlight the machine’s ability to meet global standards and cater to diverse production needs.

Technical Parameters

Model	Voltage	Force	Ability	Gas consumption(kg/h)	Size	Weight
GG-DCL33-5	380v 50hz three phase	4kW	5000-6000 pieces/h	24-26	9*2*2.1m	9.5T
GG-DCL36-5		4kW	7000-8000 pieces/h	24-26	10*2*2.5m	10T
GG-DCL40-5		4kW	8000-9000 pieces/h	24-26	13*2*2.5m	10T

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